Precision Rotary Die Cutting Machine

Manufacture your single- or multi-layer products in a single ROLL to ROLL SINGLE RUN pass with the most extreme precision on the market for your most demanding products.
 
KEY FEATURES:

• Unique control software for complete device integration, fast and efficient communication between work areas, and synchronized positioning accuracy down to a few micrometers for the most complex, high-value-added products.
• Servomotor-controlled top and bottom unwind/rewind, on a slide rail system, or simply fixed.
• Cutting speeds up to a maximum of 56 m/minute with tools for our standard products or on request.
• Laser integration on request, or for specific product requirements that cannot be met by tools.
• Closed-loop tension management with integrated sensors on all our unwinders/rewinders. (voltage ranges according to customer requirements)
• Configurable from 3 stations; widths from 10″ (250 mm) to 30″ 750 mm.
• Stations equipped with independently controlled servomotors. They can be used for cutting, laminating. Strictest tolerances in the industry.
• Operator console with touch-screen option.
• Material savings with label mode:
• Label mode is an essential function that has been developed and mastered over many years to save material while adjusting the placement position on a support strip. Controlling web tension is essential for precise positioning.
• CCD cameras Dedicated to processes fully integrated with our control software for precise recording of your requirements: CCD cameras are fully integrated with the software and are triggered according to parameters entered by the user, in the program. This enables precise measurement, providing information for automatic adjustments. No more need for many different types of sensor (photoelectric, ultrasonic, fiber optic, laser, etc.) to detect registration marks (printed marks, cutting marks, pinholes, etc.). Cutting will be perfectly synchronized with the printed product. 
• The manufacture of complex, high-value multilayer products is our specialty. Dorey Converting Systems has many years' experience in handling complex materials and integrating various devices to manufacture a complete product in a single pass to maximize productivity. Technology and materials evolve rapidly, and the manufacture of electronics, batteries, medical parts calls for the most demanding materials to a strict specification.
• CE quality

POLYVALENCE:
No need to have several machines to carry out different processes, the Roll-to-Roll precision machine easily switches from one job to another:
 
Different materials: Perform several types of laminations and cuts with different types of materials (foam, plastic, paper, metal, hydrogel, fiber, non-woven textile, in the same day, with the same machine.
Different thicknesses: Easily switch from a very thin, fragile material to a more traditional or thicker one.
Different industries: Manufacture an aerospace product, an automotive item or a medical patch that requires several layers, the machine enables the versatility of your markets and according to, all on the same machine and in the same day.
 
PRECISION:
At the heart of cutting-edge engineering and mass production lies the rotary die-cutting machine: a marvel of mechanical and digital precision, enabling the tightest tolerances to be achieved.What's more, the machine's control software incorporates CCD cameras that enable measurements to be taken on-line, using parameters entered by the user.
 
The unique software integration enables precise measurement and provides continuous feedback for automatic adjustment and precision at the highest level.
 
 
RELIABILITY:
Reliability has become a key factor in the choice of a machine. To avoid high costs linked to production and maintenance stoppages, all components used in our equipment have been carefully selected, with suppliers recognized worldwide in the industrial sector.
 
Each machine will have a service life of several decades, in compliance with construction standards such as CE, UL, CAS, etc.
 
 
HIGH-TECH SOLUTION:
In the industrial world, ever-more demanding production challenges require ever-more adapted needs. To cope with this constant evolution, we integrate latest-generation servomotors, lasers of all types working "on the fly" (CO2, Fiber, femtosecond, nanosecond, ...), high-resolution inspection cameras, inkjet or laser printers, control systems for RFID (UHF NFC), all while remaining connected to the world of 4.0.
 
The MACHINE SOLUTION supplied by Dorey Converting Systems is more than a machine, it's a high-tech tool for all your converting and market expansion needs.