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The news of CDA Remplisseuses & Étiqueteuses

Difference between FAT and SAT

octobre 18, 2024

Packaging and industrial logistics
Understanding the Differences and Complementarity of FAT and SAT for Your Packaging Machines

When investing in a new machine (like a CDA monoblock), the setup goes beyond just installation. To ensure optimal startup of your equipment, it's advisable to carry out two control steps: FAT (Factory Acceptance Test) and SAT (Site Acceptance Test). CDA is equipped to assist you in implementing these protocols.

These two procedures, initiated by the machine operator, provide additional assurance that the equipment meets technical specifications and functions correctly within your production environment. It’s essential for the manufacturer to understand the ins and outs of these processes to respond swiftly and ensure compliance.

What is FAT (Factory Acceptance Test)?

FAT is a procedure conducted at our facility before shipping the machine (filler, capper, labeler, monoblock, or complete line) in the presence of our client. Numerous tests are performed to verify the correct operation and compliance of the machine with the specifications defined during the order. It simulates real conditions as closely as possible, requiring various samples to run the machine for a set duration.

At CDA, your account manager and the production team involved in building the machine will support you during testing and verification.

Main Objectives of FAT:

  • Compliance with Technical Specifications: FAT ensures that the machine meets the criteria defined during the order, including speed, accuracy, safety checks, and conformity to mechanical plans, as well as electrical verifications.

  • Validation of Functionality: FAT aims to check that all functions specified in the quote or specifications work correctly in all operational modes: automatic, semi-automatic, and degraded. For instance, if a marking detection function is specified, it's crucial to confirm that the detection cell is properly installed and effective across all formats.

  • Performance Verification: The machine is tested under conditions that closely mimic actual production. For a filler, this includes verifying dosage accuracy and filling speed; for a capper, checking torque; and for a labeler, assessing label placement accuracy and speed.

Why is FAT Important?

FAT allows for a thorough verification of the machine’s components in the client’s presence, ensuring compliance before shipment. This minimizes the risk of defects that may arise once the machine is installed. Identifying and correcting any issues prior to delivery guarantees that the machine is ready for integration.

What is SAT (Site Acceptance Test)?

SAT is performed after the machine has been installed at the client’s site, in contrast to FAT, which takes place at our facility. This is a final verification to ensure that any adjustments made during FAT are functional and that the machine operates correctly within its specific production environment.

It’s important to note that our machines are produced and calibrated under specific conditions in our workshops (temperature, pressure, humidity, lighting, etc.). When shipped to a facility with different conditions, some components may react differently. Thus, new adjustments are necessary to ensure optimal performance.

Main Objectives of SAT:

  • Installation Qualification (IQ): This checks that the equipment is installed according to approved specifications and manufacturer recommendations. It confirms that the machine, its components, and technical documentation comply with the required standards.

  • Operational Qualification (OQ): OQ verifies that the equipment operates correctly within the intended operating ranges. It includes tests of safety devices, user interfaces, and signage.

  • Performance Qualification (PQ): PQ assesses whether the equipment can consistently achieve the specified overall performance. It evaluates functioning under actual production conditions to ensure the final product meets quality standards.

Why is SAT Important?

SAT ensures that the machine operates correctly in its production environment. While FAT validates the machine's functionality, SAT is crucial for confirming that it integrates seamlessly into the client’s production line.

FAT vs. SAT: What are the Major Differences? FAT (Factory Acceptance Test) SAT (Site Acceptance Test) Conducted at the manufacturer Conducted at the client's site Verification of technical specifications Verification of integration into production environment Testing general functionalities Testing performance under real conditions Validates machine before shipment Validates machine in its final environment Corrects potential defects before delivery Adjustments based on products and environment Conclusion

FAT and SAT are complementary steps in the integration process of your packaging machine, whether it’s a filler, capper, or labeler. FAT ensures the machine is compliant and operational before shipment, while SAT guarantees its proper functioning on-site under real production conditions.

At CDA, we are committed to supporting our clients at every stage of the process, from FAT to SAT, to ensure successful installation and optimal production startup.

Difference between FAT and SAT
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The difference between training and commissioning

octobre 17, 2024

Maintenance training
Two Essential Services for Successful Installation

To ensure optimal installation and use of your CDA packaging machines, two key services are provided: setup and training. Our technicians travel to your location to perform these interventions, each with specific objectives. Understanding the difference between these two services is crucial for maximizing the efficiency of your fillers, cappers, and labelers.

1. Setup: Installation and Commissioning of Your Equipment

What is Setup?

Setup is the phase that follows the delivery of your equipment, such as a filler or labeler. It involves ensuring that your machine is properly installed, adjusted, and ready to operate according to your production specifications.

What does Setup Include?

  • Site preparation and development of plans by our engineering team.
  • Physical installation of the machine at your facility.
  • Guidance for electrical and pneumatic connections.
  • Electrical startup and safety checks to ensure all safety features are in place.
  • Initial configuration of machine components to meet your production needs.
  • Functionality testing on a trial batch.

Main Objective: To ensure that the machine operates optimally right from installation.

2. Training: Comprehensive Learning for Your Teams

What is Training?

Training is designed to familiarize your teams with the operation and maintenance of the machine. Its aim is to ensure that your operators have a thorough understanding of how to effectively use the installed equipment.

What does Training Include?

  • Presentation of the machine’s features and capabilities.
  • Daily operation and demonstration of adjustments.
  • Format changes and reconfiguration of the machine.
  • Basic maintenance training to keep the machine in good condition.
  • Troubleshooting common issues without external assistance.

Main Objective: To make your team self-sufficient in using the machine, backed by our Qualiopi certification.

Setup vs. Training: What are the Differences? Setup Training Technical installation of the machine Learning the operation by your teams Initial configuration and adjustment Familiarization with daily use and necessary adjustments Verification of proper operation Teaching basic maintenance procedures Objective: quick production start Objective: make your teams autonomous and efficient Why are These Two Services Indispensable?

Setup and training are complementary services that ensure a successful installation and effective use of your packaging machines. Proper installation allows for a seamless production startup, but without adequate training, your teams may struggle to use or maintain the equipment effectively.

By choosing CDA for both services, you not only optimize the performance of your machines but also enhance your team's competency, contributing to continuous and efficient production.

Conclusion

At CDA, we understand the importance of successfully integrating our machines into your production processes. That’s why we offer a rigorous technical setup followed by tailored training for your teams, ensuring not just installation but also optimal long-term use of your equipment.

The difference between training and commissioning
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CDA’s commitments to RSE

avril 28, 2023

CDA's commitments to RSE and sustainable development

For more than 30 years, CDA has been designing and manufacturing packaging  filling, capping and labelling machines. The strength of our machines lies in their adaptability, thus meeting the needs of various sectors of activity.

For several years now, CDA is implementing actions to introduce an eco-responsible approach in its daily work. Despite its industrial activity, responding to the challenges of sustainable development (socially, environmentally and economically) is important to our company.

 

The actuеl environmental contеxt positions the industrial sеctor as one of the key concerns to achieve the national objectives of reducing еnvironnеmеntal impacts.

 

1 – Eco-design

 

Since 2016, we have opted for independence by internalising the production of the parts that make up our machines. We have thus created CDU, our machining company, just a few steps away from the CDA premises. CDU is responsible for all the operations required for the production of our stainless steel parts (cutting, bending, welding, etc.).

Thus, we reduce the consumption of raw materials by :

Optimising the amount of metal used for each part (by nesting them on the same plate to minimise losses during cutting).

Testing and designing lighter machines. The thickness of the sheets has been reduced to make machines that use less aluminium / stainless steel and are more mobile.

 

We are also working on reducing the energy consumption of our machines. To achieve this, CDA uses high-efficiency motors and frequency inverters that allow us to regulate energy consumption according to need. In addition, we opt for the use of low-consumption electronic components.

 

Finally, CDA works on extending the life of its machines by offering its customers preventive maintenance solutions. Also, most of CDA’s machines are upgradeable, which allows them to be adapted to new customer needs. We also offer take-back solutions for machines to give them a second life or to recycle them.

 

2- A responsible purchasing policy

 

CDA attaches great importance to responsible purchasing and seeks to establish sustainable and balanced relationships with its suppliers. This approach has multiple benefits: for the planet, the local area, the customers, but also the company’s performance.

 

For the production of its machines and services, CDA favours purchasing from local or national companies committed to CSR. When it comes to setting up new production tools, CDA favours internal design.

 

In addition to the production of its machines, CDA follows a responsible sourcing policy for its customer gifts, promotional items and products for internal use. For example, CDA favours local, French or European manufacturing for the work clothes distributed to employees, but also for the structures and visuals of the stands used at trade shows. In addition, CDA favours recycled or recyclable materials and reusable objects such as ecocups or water bottles.

 

3- Recycling

 

In 2023, we introduced the recycling of cigarette butts by the company Tchaomegot, which transforms them into eco-designed insulation for the building and textile industries. We are also supported by the company Elise to revalue some of our waste such as paper, cups, and cans. Elise is part of a national network that aims to protect the environment while creating local and sustainable jobs for people in difficulty. Thanks to this initiative, which has been in place since 2018, we have collected over 900 kg of paper, 35 kg of cans, 38 kg of plastic bottles and 43 kg of cups.

Concerning our machines, we recycle 100% of the metals (aluminium and stainless steel) linked to the manufacturing of our machine parts, which has allowed us to recycle 33.56 tons.

 

4- QWL

 

CDA also works to optimise the working conditions of its employees, for example by providing high-quality protective equipment (individual and collective), high-performance IT equipment and ergonomic office equipment.

Finally, we promote well-being at work by encouraging teamwork and a balance between professional and personal life. Sports tournaments and regular internal events such as Christmas parties, barbecues, competitions, breakfasts, etc. are organised. The emphasis is on internal mobility, which promotes equal opportunities, career development and recognition.

Finally, CDA promotes various associations (sports, cultural, humanitarian) of its employees, partners, or clients through a sponsorship budget with the aim of contributing to local projects.


CDA’s commitments to RSE
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CDA introduces you to its UK partner !

juin 01, 2020

UK Labelling Solutions Ltd at your service for your packaging projects in the UK 


Created in 1991 in Narbonne, France, CDA set out to conquer the world by opening up the sale of its filling and labelling machines and complete lines internationally. Thanks to our 3 entities based in France, Germany and the United States, but also thanks to our network of official reseller partners in each country, we ensure a local commercial and technical service.
 
In order to offer you the best service as close as possible to you, CDA can now count on a trusted partner based in Cheshire, UK.
 
Carried by Jason Thelwell, UK Labelling Solutions Ltd assures the assistance of producers wishing to acquire a CDA filling, capping or labelling machine as well as the technical support of our British customers.
 
Jason has more than a 30 years industry background and above all, he has a significant knowledge of CDA equipment that he’s used to selling and adjusting himself.
 
Discover now our complete range of filling and labelling machines and complete packaging lines for each industry ; chemical, paint, food, beer, wine, cosmetics, e-liquid…
 
 
If you have any queries, please contact Jason Thelwell from UK Labelling Solutions.

CDA introduces you to its UK partner !
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