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The news of Behringer GmbH | Maschinenfabrik und Eisengießerei

Innovation in metal processing: Innovation in metal processing: Optimised sawing technology with BehrCtrl and AFC Pro

mars 11, 2025

Automatic band saw
With the new generation of its machine control system, the Behringer Group is setting new standards in the operation of band and circular saws. The innovative BehrCtrl10 and Auto-Feed-Control (AFC Pro) systems simplify the sawing process considerably and offer solutions for the increasing shortage of skilled labour in metalworking.

Intuitive operation and greater efficiency
The new control system enables intuitive machine operation. Thanks to automatic determination of optimum sawing parameters, the system can also be operated safely and efficiently by employees without in-depth prior knowledge. The AFC technology ensures a dynamic and predictive sawing process, which significantly increases the cutting performance, particularly for round material and pipes. At the same time, tool life is extended and material throughput is optimised.
By selecting different performance modes, operation can be flexibly adapted to production requirements - from resource-saving work to maximum throughput and maximum productivity. In all modes, the cutting precision and the quality of the cutting surface remain consistently at the highest level.

New high-performance bandsaws for aluminium
Behringer presents the new HBM400ALU-Z high-performance aluminium band saw for applications in aluminium and non-ferrous metal processing. With extremely short cutting times - for example, just 10 seconds for a diameter of 300 mm - and minimal non-productive times, it is ideal for use in aluminium production, forging and extrusion, especially in front of forging presses.

Interlinked production in steel construction and the section steel trade
The processing of sectional steel in particular requires consistent and efficient processes. At SteelDays 2025, Behringer will be presenting combined production solutions that link sawing with other processing steps such as drilling, milling, blasting and preservation. This allows complete process chains to be automated and increases the efficiency of pre-processing.

Supporting programme
From 13 to 15 May 2025, Behringer is inviting visitors to the ‘Steeldays’ in-house exhibition at its headquarters in Kirchardt. In addition to the machines on display, visitors can look forward to exciting technical presentations, exclusive tours of the state-of-the-art iron foundry and sociable networking evenings.

Further information and registration at: www.behringer.net.

Circular sawing line for steel distribution

juillet 25, 2024

Carl Spaeter Hamburg has invested in a new sawing centre consisting of two Behringer mitre bandsaw lines and two Behringer Eisele high speed circular saws. With the new sawing lines, the leading steel distributor in the north of Germany has improved its efficiency and expanded its service portfolio.

The centrepiece of the system - the high speed circular saw HCS 150 E - is our all-rounder for steel distribution and impresses with the highest cutting quality and efficiency, even for regularly changing raw materials. With a 12 metre long flat magazine with integrated pre-storage and active remnant storage, Behringer Eisele has implemented a universal solution for almost all profile shapes for Carl Spaeter Hamburg.

The enormous increase in productivity with the HCS 150 E allows Carl Spaeter Hamburg to reduce processing times from several days to just a few hours. The sawing solution makes it possible to process a wide range of orders with cut-off lengths of 12 - 4,500 mm.

Sawing line for continuous aluminium casting

novembre 16, 2022

Leichtmetall Aluminium Gießerei Hannover specialises in the production of continuous cast hard alloy aluminium with ingot lengths of up to 7 metres and currently a diameter of up to 685 mm. In a short time Leichtmetall will be able to cast diameters of up to approx. 1,200 mm. In order to separate the billets after casting into shorter sections between 500 mm and 6,000 mm in length, the company was looking for a strong and at the same time precise bandsaw that was up to the task.

The company found what it was looking for in the models of the BEHRINGER large bandsaw series, which are specially designed for large diameters and extreme material weights. In other words, they are ideal for sawing heavy continuous castings with weights of up to 3,200 kg/m and diameters of up to 1,300mm. With the robust material handling system, the hard alloys billets are positioned centrically and then cut extremely efficiently with the high-performance band saw. The sawing line is equipped with an effective extraction system for the aluminium dusts produced.

Together with the customer, Behringer carried out cutting tests on the HBM1300Z. Here, the various starting materials were sawn in several passes with different cutting parameters in order to evaluate the effect on chip formation and surface quality. Leichtmetall Hannover was more than satisfied with the sawing results. The previous cutting times can be significantly reduced with the new sawing line from Behringer, enabling the company to establish fast process flows and material throughputs.

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