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Components : HYTRON®. the complete unit

Special machines

“ EXCELLENT OPERATING SAFETY AND SERVICE-FRIENDLINESS ”
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The HYTRON® series uses standard hydraulic components. The base frame follows best practices and guarantees easy access to all components.

HIGHLY DYNAMIC CONTROLS :
The hydraulic units used are characterized by highly dynamic controls. Use of a soft-switching hydraulic valve with specially designed control geometry guarantees extremely short switch-over times.

LONG LIFE EXPECTANCY :
The hydraulic oil is cooled by either an oil/air or oil/water heat exchanger. Oil filtering and cooling take place in a separate and constant oil circuit, driven by an integrated gear pump. The excellent oil quality this achieves has a positive influence on operational safety and the life expectancy of the whole hydraulic system.

Optimum Feed WATER SUPPLY :
The fitted pre-filtering unit with 5 µm and 1,2 µm filters guarantees optimum feed water supply.

OPTION : BOOSTER PUMP :
If the feed water supply pressure is less than 0.3 MPa, an optional booster pump is available to increase the water pre-pressure.

• AT THE CORE: INTENSIFIER :
The high pressure components in the intensifier are characterized by a long life expectancy. Besides the special stainless steels developped specifically for this application, a large plunger diameter and a long stroke both help to achieve this.

SIMPLE REPLACEMENT OF WEARING PARTS :
Thanks to the special flange design and externally accessible check valves, the intensifier is easy to maintain. Wearing parts like seals and check valves can be replaced quickly and easily.

TARGETED REDUCTION OF PRESSURE FLUCTUATIONS :
Depending on the flow rate, the integrated accumulator has a large storage volume of up to 2.49 liters. This reduces pressure fluctuations to a minimum and thus prevents wear on the high pressure system. For larger flow rates, the pump is fitted with two intensifiers. Strokes are electronically controlled, which in turn helps to prevent pressure fluctuation.

BLEED DOWN VALVE IN HIGH PRESSURE LINE :
A bleed down valve is fitted to the pump‘s high pressure line. The valve is pneumatically controlled and actuated via the stop button or the emergency stop circuit. It can also be controlled externally; this means you can set the pressure as needed, e.g. for the piercing process with abrasive waterjet.

TOUCH SCREEN CONTROLS :
The pump is touch screen controlled. The operating pressure is continuously adjustable between 50 and 400 MPa. All warnings and monitoring functions are displayed in clear text. Operating data are logged and can be accessed via the display.

REMOTE CONTROL SUPPORT :
All critical functions can be remotely controlled. External connectors for start/stop, emergency stop circuit, enable signal, set pressure setting of 0 to 10 V, current operating status, group malfunction and operating messages are available by default.
On request, multiple-voltage and multiple-frequency motors are available for HYTRON® series high pressure pumps.

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