IN-HOUSE MANUFACTURING & DIE-CUTTING BULATEX® FULL RANGE OF HIGH PERFORMANCE FOAMS Specialized in rubber manufacturing since 1853, Hutchinson is the global leader in sealing technologies. Our expertise and know-how enable us to offer high performance foams in a wide range of materials and convert parts in all shapes and options to perfectly meet customer requirements. Hutchinson designs and manufactures BULATEX®, a full range of EPDM foams for multiple functions : acoustic and thermal insulation, air , dust, water-tightness, protection, anti-vibration, damping, or wedging. Providing both closed and open cell foams and covering a broad range of technical characteristics allows us to meet the requirements of the most demanding applications and markets. HUTCHINSON - PRECISION SEALING SYSTEMS Hutchinson is a French leading manufacturer of Precision Sealing Systems. We develop, design and manufacture static and dynamic sealing solutions, magnet rings, foams and composites to meet the most demanding customer requirements. Our 170 years of experience has earned us the trust of the major players in the automotive, aerospace, defense, energy, rail, and industrial markets. With 28 sites in 15 countries, Hutchinson Precision Sealing Systems employs 6,650 people and has a turnover of more than €707M in 2023. > open or semi-closed cell foams ensure sealing while adapting to all geometries (shape defects, large tolerances...) thanks to their high compression capacity. Mannheim GERMANY Our experts assess customers specifications to deliver the most effective solutions in terms of material, process, shape and continuously monitor adherence to their specifications and standards. HVAC Off-road Energies Shenyang CHINA Auburn Hills USA > closed cell foams guarantee a perfect sealing at low compression E-mobility BULATEX ® FOAM & CONVERTING SITES AROUND THE WORLD Châlette-sur-Loing FRANCE Industry Brasov ROMANIA Vitoria SPAIN Seoul SOUTH KOREA Rivoli ITALY To ensure the highest standards of quality, our process is fully integrated within our facilities, from beginning to end. Materials are formulated in our dedicated laboratory and Research and Innovation Center, while EPDM foams are developed and manufactured at our state-of-the-art facility in Briare, France. Die-cutting operations are carried-out in our converting plants, located near our customers all around the world. FULL RANGE OF CELLULAR RUBBER Tokyo JAPAN Briare FRANCE Suzhou CHINA Tangier MOROCCO LOWER CARBON RANGE > Low thermal conductivity (~0.035 W/m °C) > Fire resistance validated by FMVSS 302 & EN45545-2 > Wide temperature range from -50°C to 150°C, while keeping mechanical characteristics > A full range of compression deflection from 2kPa to 180kPa > Density from 50 kg/m3 to 750 kg/m3 > Load-bearing capacities from 2 kPa to 1,500 kPa Committed to reach carbon neutrality objectives by 2050, we launched a range of lower carbon Bulatex foams, available in blocks, rolls or die-cut parts. This lower carbon version offers a 22% to 35% CO2 reduction with the same mechanical performances. Calculation based on LCA, in accordance with ISO 14040 and ISO 14006 guidelines. DIE-CUTTING EVERY SHAPE OF PARTS We specialize in converting a wide range of materials including EPDM, PU, PE, NBR-PVC, felt, fleece and silicone into precise shapes tailored to meet your assembly constraints. Our offering includes a variety of adhesive options, featuring PP film, scrim and unwoven carriers, ensuring optimal performance for your specific applications. Whether you need individual parts, complete sets, or rolls, we provide flexible delivery solutions to match your needs. Additionally, our components can be outfitted with grip tabs, enhancing both usability and ergonomic functionality within your assembly process. Bulatex_EN_2024_edition_644x297mm_31.07_vf_CW.indd 1 Division Headquarters Sales Offices only Monte Alto BRAZIL Plants HUTCHINSON KEY FIGURES 40,000 employees 25 Countries HUTCHINSON FOAM & CONVERTING DIVISION Châlette-sur-Loing - FRANCE www.precisionsealingsystems.hutchinson.com www.hutchinson.com 100 Sites €4.8 Billions Revenue in 2023 Contact us 5% of our revenue invested in R&D 07/2024 - Photos: Hutchinson, Adobe Stock CHARACTERISTICS 05/08/2024 10:23:48 Semi closed cell silicon foam -- COMPRESSION DEFLECTION VS16B VS165-S VS165 The most flexible open cell foam Fits all tolerances at the best price Lowest thermal conductivity The most flexible closed cell foam Ideal for exterior cladding (does not damage parts flush ...) High density open cell foam Adapts to all tolerances U-shaped sealing test >70% compression U-shaped sealing test >40% compression U-shaped sealing test U-shaped sealing test with 2 adhesive sides >40% compression U-shaped sealing test with 2 adhesive sides >10% compression Density 90 kg/m3 Density Compression deflection 50% 2 kPa Compression deflection 50% Very soft foam with high remanence U-shaped sealing test >50% compression >60% compression U-shaped sealing test with 2 adhesive sides >40% compression U-shaped sealing test with 2 adhesive sides >40% compression Remanence 80 kg/m3 Density 110 kg/m3 5 kPa Compression deflection 50% 7 kPa S16H + C162 >20% compression U-shaped sealing test with 2 adhesive sides >0% compression Density 80 kg/m Compression deflection 50% 80 kPa 3 >0% compression Density 160 kg/m3 Density 105 kg/m3 Density 50 kg/m3 Compression deflection 50% 10 kPa Compression deflection 50% 20 kPa Compression deflection 50% 40 kPa Thermal conductivity 0.035W/m°C >20% compression U-shaped sealing test >20% compression U-shaped sealing test with 2 adhesive sides >0% compression U-shaped sealing test with 2 adhesive sides >0% compression U-shaped sealing test with 2 adhesive sides >0% compression U-shaped sealing test with 2 adhesive sides Density 125 kg/m3 Density 140 kg/m3 Remanence 50% compression 22h/23°C: 19% Remanence Compression deflection 50% 110 kPa Compression deflection 50% Density 150 kg/m3 Compression deflection 50% 115 kPa Density Compression deflection 50% Closed cell foam, remanence with added density Ideal for high stress sealing >20% compression U-shaped sealing test UL94 HBF EN 45545-2: HL2 for R22, R23 & R24 FMVSS 302: Self-extinguishing Density 190 kg/m3 Compression deflection 50% 100 kPa >0% compression C242 50% compression 22h/23°C: 18% 170 kg/m3 125 kPa ++ COMPRESSION DEFLECTION Closed cell EPDM/CR rubber H16F Density 175 + 25 kg/m3 Compression deflection 50% 80-160 kPa H16G HARD H16E C160-FR C167 HD C167 U-shaped sealing test H16D Closed cells NBR-PVC UL94 HF-1 EN 45545-2: HL2 for R22, R23 & R24 FMVSS 302: Selfextinguishing U-shaped sealing test with 2 adhesive sides >20% compression H16C 0.05 W/(m/°K) 70% compression 22h/90°C: 20% NFR 99-211 : 22h/70 °C: <5% C268 115 kPa 10 kPa Thermal conductivity >40% compression Closed cell foam with remanence The ideal foam for removable parts U-shaped sealing test Compression deflection -25% S150-FR +++ U-shaped sealing test 50% compression 22h/100°C: 5% U-shaped sealing test Closed cell foam in color, for better detection Closed cell foam, the ideal firmness for most vibration problems The least dense of the closed cell foams 200 kg/m3 The most aerated semi-closed cell foam The right sealing for all dispersions COMPRESSION DEFLECTION S166 Remanence ++ VS16A Density SPECIAL FOAMS SOFT-CLASSIC VS29J + VERY SOFT- SOFT BULATEX® FULL RANGE OF HIGH PERFORMANCE EPDM FOAMS SULFURFREE The foam of all wedges Ideal protection against impact Protection to absorb a high level of energy A 40 ShA solution at the best price Density 490 kg/m Density 600 kg/m Density 240 kg/m Density 380 kg/m Compression deflection 25% 53 kPa Compression deflection 5% 40 kPa Compression deflection 5% 60 kPa Compression deflection 5% Compression deflection 50% 170 kPa Compression deflection 25% 140 kPa Compression deflection 25% 180 kPa Hardness Hardness 55 Sh00 Hardness 25 ShA - 60 Sh00 Hardness 32 ShA - 75 Sh00 Bulatex_EN_2024_edition_644x297mm_31.07_vf_CW.indd 2 3 3 3 C167-type foam, compatible with all printed circuits Before going on our compact rubbers Density 750 kg/m3 Density 130+/- 20 kg/m3 80 kPa Compression deflection 5% 90 kPa Compression deflection 50% 125 kPa 40 ShA - 80 Sh00 Hardness 50 ShA - 87 Sh00 3 05/08/2024 10:23:48